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Revitalization Of Aging Infrastructure
30-Year Infrastructure Plan - Executive Summary, Phase 1A

WATER MAIN BREAKS AND AGING INFRASTRUCTURE
For CUSTOMERS
Why do water mains break?
In general, because of the pipe’s deteriorating structural condition, water, air, ground temperature fluctuations and soil conditions. As WSSC enters 90 years of service, we are faced with aging (deteriorating) pipes and valves. 1,380 miles of water mains – out of nearly 5,500 miles we maintain – are more than 50 years-old. Nearly 1,979 miles of mains are between 30 and 50 years-old. 450 miles of pipe are 25-30 years old; the remaining 1,690 miles of pipe was installed in the last 25 years. The older pipes (installed before 1931 and up to 1975) are either cast iron or asbestos cement, and have reached their natural life span (see chart). The aging process is driven by corrosion of the metallic pipes by the soil and by water in cases of internally unlined pipes.
What is the expected lifespan of the ductile iron pipe?
Ductile pipe has mostly been installed since 1977. Ductile pipe installed after 2000 with polyethylene encasement has a lifespan of up to 100 years. WSSC has approx 2,300 miles of ductile iron pipe.
How does WSSC determine the order in which old water mains are replaced?
Several factors are considered: maintenance history, pipe material, unlined pipe interior, soil conditions, the year the pipe was manufactured (being old is not necessarily a prime criterion as some pipes have poorer maintenance records than others).
How often are the lines inspected?
The small diameter (16 inches and smaller) water mains are not physically inspected. However, every time a pipe breaks or leaks and is repaired we have an opportunity to see the condition of the pipes in the trench. Severely deteriorating conditions are reported to our engineers for further investigation. We carry out a continuous review and analysis of “events” that have occurred along the pipelines. Examples of these events are breaks, leaks, discolored water occurrences, etc. We combine the frequency of these events with the pipe’s age, material, diameter, etc. to determine if the pipe should be replaced. We are in the process of developing a plan to inspect the large diameter mains.
What are the main types of breaks?
Circle breaks and split breaks. A circle break occurs around the circumference of the pipe. The split break occurs along the length of the pipe. Circle breaks usually occur in pipelines 10-inch and smaller in diameter. Circular breaks occur because of the presence of cracks in the pipe wall. The cracks develop under corrosion activity or are present in the pipe wall because of defects originating from the manufacturing process. A change in water temperature can result in crack growth and cause a circular break failure. With split breaks, corrosion/ deterioration on the outside of the pipe advances and the pipe could begin to split. The larger diameter pipes are thicker and tend to break by splits first.

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